Know about aluminium formwork systems advice, Building business guide

What You Need To Know About Aluminium Formwork Systems

18 May 2022

Aluminium formwork systems are relatively new in the construction industry. However, they readily fulfil the industry’s increasing demand for more reliable formworks. Compared to traditional formworks, such as those made of wood, aluminium systems are mainly resistant to the elements, including moisture. They are also ideal for:

  • Commercial buildings
  • Multi-storey structures
  • Multiple houses

Know about aluminium formwork systems

What are aluminium formwork systems?

Aluminium formwork systems are often used for forming the concrete structures of buildings and other similar projects. Builders use them to control and schedule various construction works, including:

  • Steel reinforcements
  • Concrete placements
  • Electrical and mechanical conduits

Aluminium formworks are also suitable for load-bearing wall constructions. In contrast to traditional timber and plywood formworks, aluminium can withstand the enormous pressure of fresh concrete.

In addition, this formwork technology can be put in place quickly and without any difficulty. It is adaptable and cost-effective for the majority of construction projects. It is also durable and high-quality, and requires only a minimum amount of maintenance.

According to Meva UK, aluminium formwork systems have several unique features:

  • Aluminium is light so these formworks are crane-independent
  • Assembly is often quick and easy as the brackets, guarding rails and other accessories can be secured with welded-in nuts
  • Concrete adhesion is less likely compared to other types of formwork
  • Reduced construction costs, especially when working on identical structures
  • Aluminium is versatile and can be used for various building parts, including beams, columns, floors, walls and slabs
  • It has an excellent stiffness-to-weight ratio, enabling it to withstand the high pressure of fresh concrete

What is involved in using aluminium formwork?

The process is similar to that used for traditional and contemporary formworks:

  • Setting up the steel reinforcement – The steel provides support to the concrete until it hardens and reaches 50% strength.
  • Formwork placement – As the aluminium formwork is pre-built, the builder will need to calculate the required sizes of the building’s structural elements, including the beams, slabs and columns. This will enable them to select the aluminium components required in their construction project. Using the pin and wedge system, the workforce will be able to assemble the aluminium formwork with ease.
  • Concrete pouring – After placing the formwork, the concrete can be poured inside. Once it has hardened, the formwork can be dismantled. It is easy to take the aluminium components apart and reuse them on future projects.

What are the components of a typical aluminium formwork system?

As a rule, an aluminium formwork system usually comprises four essential components (depending on usage).

  1. Wall sections – Walls are required to shield the building from environmental hazards and they include the following:
  • Wall panels
  • Rockers
  • Kickers
  • Stub pins
  1. Beam sections – Foundations are the basic and vital part of any structure:
  • Beam side panels
  • Prop heads
  • Soffit beam panels
  1. Deck sections – Decks can be used to shape the concrete to support the building’s weight:
  • Deck panels
  • Deck props
  • Prop lengths
  • Soffit lengths
  1. 4. There are also other sections or accessories, such as:
  • Internal/external soffit corners
  • Exterior/interior wall panel corners

Aluminium formwork system construction

Why is aluminium formwork better than its conventional counterpart?

  • Construction speed – Four-day cycle per floor (conventional formwork systems have a minimum cycle of 21 days)
  • You can expect high-quality surface finish as there is no need for plastering
  • There is little material wastage
  • You need to pre-plan the formwork system

What are the benefits of an aluminium formwork?

  • It speeds up the construction time
  • Because it is light, transportation and handling are easy
  • A semi-skilled worker can assemble and disassemble the formwork
  • It has a simple interlocking system with built-in safety features
  • You can customise the system based on your project and client requirements
  • It has fewer joints than other formwork types, reducing the likelihood of leakages while improving the structure’s durability
  • It can accommodate the building’s architectural features with a smooth and high-quality surface finish

What are the downsides of an aluminium formwork?

  • High purchase cost
  • It requires at least 200 repeat uses to justify the cost
  • Once deformed, it is usually difficult to repair
  • Although it is customisable, it is often difficult to modify once cast-in-place concrete
  • Initial setup can take longer than for other formwork systems
  • It has numerous components requiring considerable storage space
  • Not suitable for minor construction work
  • The thickness of the aluminium components may make it difficult to avoid concealed services
  • Issues such as cracks and high hydration heat can occur

Conclusion

Overall, an aluminium formwork system has a higher purchase cost in comparison to other traditional formworks. However, the durability, easy transportation and handling, and long reusability rate more than offset the one-time acquisition investment. An aluminium formwork system is also customisable so it can be tailored to the specific requirements and budget of any construction project.

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